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Wang M. Molding Simulation. Theory And Practice 2018
Many industries are producing novel plastic products, such as FRPs (fiber reinforced plastics) replacing metal to reduce weight while maintaining the structural strength of automotive parts. The unique appearance achievable from techniques such as multi-component design of 3C products is more attractive than that from the common design by conventional injection molding. The high turnover rate in mobile products has raised the demand for plastic lenses so that the capacity and profits of the optics industry are ensured as long as production stability of high-precision-shaped lenses can be achieved in multi-cavity molding. Usually, medical plastic products have a high added value, but they especially must pass severe material certification standards at the primary stage, and dust-free or sterile production may be necessary. As for daily necessities, although part dimensional precision is not demanded as much as in other industries, there are still molding issues to consider; for example, conformal cooling method might be evaluated in order to reduce the cycle time. Overview of Plastics Molding Material Properties of Plastics Part and Mold Design Process Conditions Molding Simulation Methodology Flow Consideration versus Part Features Runner and Gate Design Cooling Optimization Warpage Control Fiber Orientation Control Hot Runner Optimization Co-/Bi-Injection Molding Gas-/Water-Assisted Injection Molding Foam Injection Molding Powder Injection Resin Transfer Molding Integrated Circuit Packaging
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Wang M. Molding Simulation. Theory and Practice 2018.pdf